2003-09 Toyota 4Runner & 2007-09 FJ Cruiser 2" Expedition Series Long Travel Kit

From their acclaimed Long Travel Series, Total Chaos presents an upgraded and redesigned 2# Expedition Series featuring :

• A redesigned lower control arm serving as an evolution of the Race Series LCA's with select features to improve component strength, function and vehicle handling.

• A newly integrated steering stop tab retains the factory turning angle with no modification necessary to the OEM ball joint cradles.

• Billet CNC machined uniball cup ends extend into the arm providing more turning clearance and increased strength.

• Upper and lower ball joints are replaced with 1" uniballs for maximum wheel travel. TOTAL CHAOS 1" I.D. uniballs feature a heat treated stainless steel ball & race for superior corrosion resistance and component strength. A military grade PTFE woven fabric liner surrounds the uniball which helps prevent noise and debris buildup.

• Extended 4130 chromoly upper and lower control arms increase track width 2" per side and bolt to factory control arm mounting locations yielding 11.5" of travel.

• Upper and lower control arms utilize urethane bushings and steel inner sleeves which greatly reduce bushing deflection compared to stock rubber bushings.

• Adjustable limit strap clevises are included to properly limit suspension droop wheel travel and allow necessary adjustments during the life of the limit strap.

• Kit includes DOT approved stainless steel braided brake lines, TC custom 17-4 stainless hi-misalignment spacers and all necessary Grade 8 mounting hardware.

• Custom TC sway bar designed for use with 2" kit has a lighter rate than stock and does not compromise wheel travel or articulation (sold separately and not included with the kit).

• 100% made in U.S.A. with a three stage powder coat process includes a durable clear coat to provide a long lasting finish.

• Extended Travel coilovers WILL NOT WORK. Kit requires the following shocks: 

  BRAND	COILOVER PART#	BYPASS PART#
  FOX	880-06-953	982-02-954
  KING	KNG-TC 5119-03	TC1119-34

FITTING:

The Total Chaos +2" EXPEDITION LONG TRAVEL SUSPENSION (TC-86222-E & TC-86222-E-H) are compatible with:

• 2003-2009 Toyota 4Runner
• 2007-2009 Toyota FJ Cruiser
• 2003-2009 Lexus GX470

KIT INCLUDES:

4130 Tubular Upper Control Arms

Heim Joints & Spacers

4130 Boxed Lower Control Arms with Dual Shock Tabs

1" ID Stainless Steel Uniballs

Heat-treated 17-4 Stainless Steel Hi-Misalignment Spacers

Polyurethane Bushing Pivots with Inner Sleeves

Tapered Spindle Adapters

Grade 8 Mounting Hardware

Zinc Plated End Washers

4130 Tie-Rod Extensions

Limit Straps with Adjustable Clevis and Weld-on Mounts

DOT-Approved Stainless Steel Extended Brake Lines

Weld-on Bump Stop Spacers

ADDITIONAL INFORMATION:

Secondary shock mounts:  YES

KDSS Compatible: NO

Bushing Kit Part Number: 69700-R (WITH OPTIONAL HEIM PIVOT UPGRADE 69770-R)